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Corel Draw Tutorial

Machine Tutorial

Overview

Ein CO2-Laser oder umgangssprachlich auch Kohlendioxidlaser bezeichnet eine Laserklasse unterschiedlicher Bauformen aus der Gruppe der Gas-, Molekül- und Infrarotlaser im mittleren Infrarot. Sein Lasermedium ist Kohlenstoffdioxid mit einem 4-Niveau-System. Er zählt neben den Festkörperlasern zu den leistungsstärksten und am häufigsten industriell eingesetzten Lasern. Es können Ausgangsleistungen von bis zu 80 kW und Pulsenergien bis 100 kJ erreicht werden. Ein CO2-Laser arbeitet mit Wellenlängen zwischen 9,4 und 10,6 µm. CO2-Laser sind relativ effizient und kostengünstig, weswegen sie besonders in der industriellen Materialbearbeitung eingesetzt werden.

Cuttable Materials

* Wood

  • Plywood
  • MDF
  • Massive wood

* Plastics

  • Acrylic
  • Derlin/POM
  • Rubber

* Textiles

  • Fabric
  • Cloth

* Paper based

  • Cardboard
  • Paper

**NON** - Cuttable Materials

* Vinyl and Synthetic Leather
* Infused Carbon & Glass fibres
* Polyvinyl chloride (PVC)
* Polycarbonate and ABS Plastics
* Polyvinyl butyrale (PVB)
* Polytetrafluoroethylenes (PTFE /Teflon)
* Beryllium oxide
* Any materials containing halogens (fluorine, chlorine, bromine, iodine and astatine), epoxy or phenolic resins

If it is not clear check the datasheet!

Machine components

Summary

  1. Setting the “Focus”
  2. Setting the “Jog”
  3. Importing / Creating files
  4. Setting the settings
  5. Turning on extraction
  6. Starting the job
  7. Finalising the job

Detailed Steps

Setting the "Focus"

For the laser beam to cut properly it has to be in focus. The beam travels from the point of exit of the laser tube to the focus lens using 45° mirrors as illustrated by the image below:

Different focus lenses have different focal lengths.

In the best case scenario the focus of the beam should be set in the middle of the material to be cut. However, depending on the thickness of the material and the tolerance of the focal length it might be okay to set it on top without noticeably affecting the cut quality.

In general, setting the focus can be done using a manual tool or automatically using a sensor. The principle is the same which is maintaining a set distance between the lens and the material to be cut.

Setting the correct focus affects the thickness of the cut also known as the Kerf. Laser cuts to burning or vaporising materials. this is a subtractive technique.

In cases where sizes have to be very accurate, lines have to be offset to compensate for the kerf. Without compensation the laser beam follows the centreline of the vector (cut line). There are many ways to calculate the kerf to be able to compensate for it. The image bellow illustrates how to calculate the kerf in an easy way. The principle is creating a known number of cuts, subtracting the resulting total width of all the cut pieces B from the designed dimension A and dividing the value by the number of cuts made.

Setting the "Jog"

Setting the jog is setting the starting point where the design would be cut. This point corresponds to one corner of the design file, typically what is referred to as the top right corner of the design. \\

Importing / Creating files

To create files using Corel Draw please refer to the tutorial linked at the very top. Files can be created using a plethora of software programs.

Vector vs Raster

To cut lines vector formats are needed such as DXF, SVG, etc.
To engrave something pixels are needed such as .png images.

A combination of both is of course possible. For lines to be cut the stroke size has to be set to hairline, anything thicker would be regraded as pixels and thus engraved instead of cut.

Setting the Settings

Vector vs Raster

Power

Speed

Frequency

Turning on extraction

Starting the job

Finalising the job

documentation/machines/easdlw6040.1716886854.txt.gz · Last modified: 2024/05/28 09:00 by ahmed